Passing the Mattress Fire Test

The Sleep Products Safety Council explains the purpose of the mandatory mattress fire test and what is required to pass:

The principal aspect of the national mattress standard (referred to as ‘16 CFR Part 1633’) is the “open-flame” test. The standard requires that any fire resulting from a mattress exposed to an open-flame heat source, such as lighters, matches, or candles, burn more slowly and generate less heat than fires involving non-compliant mattresses today.

Simply put, the standard will substantially increase the amount of time that consumers will have to detect and escape from a mattress fire.

How? Lower heat output rates reduce the risk of flashover, which occurs when the entire contents of a room ignite simultaneously – making conditions in the room untenable and safe exit impossible – and the fire spreads to other rooms in the home.

Passing the Test

The test methods for the standard are based on research by the National Institute of Standards and Technology and the Sleep Products Safety Council. The new test criteria will help in evaluating a product’s increased fire resistance in compliance with the new law.

As of July 1, 2007, a mattress set must meet both of the following measures:

(1) The peak rate of heat release for the mattress set must not exceed 200 kilowatts at any time during the 30 minute test; and

(2) The total heat release must not exceed 15 megajoules for the first 10 minutes of the test.

What this means in practical terms

Anyone selling mattresses in the United States must have them tested. Normally they are tested with a foundation. If they can be sold without a foundation, then they also need to be tested without one.

Three mattresses must pass with a foundation, and three without a foundation in order to be legally sold within the United States.

This is wonderful business for burn rooms, but a fairly onerous demand for manufacturers. Therefore, the big manufacturers have built their own testing rooms. It’s not that easy to build a room. The top burner needs to burn for 70 seconds, the side burner for 50 seconds, and the room needs to be controlled for temperature and humidity. Furthermore, the mattress needs to be conditioned before the test, and the mattress “corpse” needs to be disposed of.

Safety

Everyone in the conventional mattress industry will tell you that the chemicals or chemically treated fabrics they use to pass the fire test are “safe.” To the rest of us, these chemicals are more likely to fit into the same category as genetically modified foods, growth hormones for animals, formaldehyde in building supplies, and carpet adhesive: “probably not safe.” If you contact enough mattress dealers and enough people, you will find plenty of misinformation, such as:

• Some salespeople claim that the law states that you need to use chemical flame retardants when making a mattress. That is not true.
• Some manufacturers claim that wool burns and therefore will not pass the fire test. That is not true. Wool fiber, designed properly and used inside appropriate ticking, will pass the fire test. A number of natural mattress manufacturers have found the same result that we have.